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What’s in a food label? Organic


Jodi and I. We swapped lots of new baby stories.
Mine was 5 months and hers was about 4 weeks.
Last month, I was asked to speak to the Kansas Nutrition Council on Food Labeling. My friend, Jodi Oleen from the Kansas Pork Association invited me, and it was lots of fun to go visit with the nutritionists and dieticians for a day. I also enjoyed a quick trip back to Manhattan, KS, where I went to graduate school.   


My talk was about the labels that we see on meat, milk, and egg packages and while I was working on it, I thought that this would make a great blog series. So, that’s what I decided to do.



Jodi took this one of me giving my talk.
I like to break the ice with pictures
of Vallie in a hair net
When you get to a grocery store, the labels you see can be so overwhelming. It’s so hard to know what they all mean. You have so many concerns when you are buying food. You want to consider your family’s health, the environment, the animals’ wellbeing, and you only have so much money to spend.  
All the labels at the meat counter can be so
overwhelming when all you want to do is find
healthy food for your family that you can afford.


The first label I spoke about was Organic.

In the US, foods labeled ‘Organic’ are regulated under the National Organic Program which is part of the Agricultural Marketing Service of USDA.

To be labeled with the USDA Organic label, meat, milk and eggs must be produced from animals that were raised following strict rules on farms that are subject to audits by the NOP.











Just a few of the regulations for organic farming include:

·         Animals must be fed only Organic feed

·         Animals are only allowed to graze Organic pasture

·         Animals must be allowed to graze 120 days of the year (and they must eat the grass when grazing, not just hang out in the field)

·         They may not be continually confined indoors

·         They are not allowed to be given any growth promoting hormones or antibiotics

·         Healthy animals MAY be given vaccines to prevent illness

These are by no means ALL the rules when it comes to raising organic livestock, but these are the main points. When I have questions about Organic farming I consult Emily Zweber at Zweber farms. Their family has an Organic Dairy in Minnesota, and she writes a great blog about her life as an Organic dairy farmer. She has a whole series about the Myths associated with Organic farming.

In order to use the official Organic label, a food must be made from 95% or greater organic ingredients. If a food has greater than 70% organic ingredients, the label can state that it is made with ‘Organic ingredients.’ If it is less than 70% organic, the organic ingredients are just listed on the ingredient statement.

Organic is not the same as Natural. I’m going to cover the Natural label in the next post in this series, so STAY TUNED!

Although, I’ve blogged about the difference between Natural, Organic, Grass fed, and others, I am planning to repeat some of that information in this labeling series and expand on it. Please let me know if you have any questions about meat labels and I’ll do my best to answer them.
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Transformation Tuesday: from a steer to steaks

Last week, this picture came across my Facebook page.
It’s a little tongue-in-cheek, meant to be kinda funny, but it’s true.
Cattle start out as cute little calves and end up as steaks, but I think this picture does a disservice to that calf and all the cattle that are harvested for beef production.

They really become much more than one steak.

I don’t want to minimize the contribution one calf has to the food supply. If that calf grows into a steer that weighs about 1,200 lbs, it has the potential to contribute to more than 850 individual meals.

One 1,200 lb steer may produce as many as:

·         24 ribeye steaks
·         24 Kansas City strip steaks
·         12 filet mignon steaks
·         30 sirloin steaks
·         12 flat-iron steaks
·         12 pot roasts
·         4 brisket roasts
·         10 round roasts
·         12 lbs. of back ribs
·         2 flank steaks and 2 skirt steaks, which could make fajitas enough for 35 people
·         200 lbs. of ground beef, which would make 600 1/3-pound hamburgers

** You must realize that not every animal is cut up the same. Sometimes meat cutters prefer to cut T-bone steaks rather than KC strips and filets. In my scenario, I ground up a lot of steaks and roasts that some butchers might have left whole because the demand for ground beef is high right now.

Beef meals are not only tasty and filling, they are also very nutrient dense. One 3-oz serving of lean beef, provides 48% of your daily needs of protein, 44% of B12, 40% of Selenium, and several other nutrients including Zinc, Niacin, B6, Phosphorus, Choline, Iron and Riboflavin.

Any way you cut it, one steer will produce A LOT more than one steak.

Last May, I wrote a post about the enormity of the US meat industry. Each week, over 500,000 cattle are harvested for beef and demand for beef is high which means that the beef industry is producing over 425 million meals of beef each week. Crazy!
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Meat inspection: Pass or Fail.

I have seen a few urban-myth stories about “Grade D” meat sold in fast food restaurants. These stories make it sound like the meat is barely edible, just a step above dog food. This would imply that meat is categorized on safety with letters like A, B, C, D. That is simply not the way things are done in this country.

When meat is evaluated for safety and wholesomeness, it either passes and is sold for human consumption or it fails and cannot be sold for human consumption. Pass or fail: there is no middle ground.

To be legally sold in the US, meat must be inspectedby a USDA inspector. In some states (27), if the meat will not cross state lines for sale, an inspector from a state inspection agency may inspect the meat. Meat that will be sold across state lines or exported must be inspected by USDA.
USDA logo


If animals are to be slaughtered, the USDA meat inspectors must be there and observe the entire process. They have to inspect the live animals before they are slaughtered. At that point, they qualify as passed, suspect, or condemned. Animals that are considered ‘suspect’ are held for a time and reevaluated before they can be passed. Sick and dying animals do not pass inspection. Only healthy animals that can walk on their own are allowed to be harvested for food. 

USDA inspectors observe the slaughter process and make sure the animals are humanely harvested. The animal is required by law to be stunned and rendered insensitive to pain, before the animal dies by massive blood loss that it does not feel. Dr. Temple Grandin has made it her life’s work to ensure that animals are handled and slaughtered humanely in meat processing plants. Meat companies use her methods and advice for humane handling in the plant and humane slaughter. If you are interested, she has made videos of humane stunning of beef and pork that you can watch.

After the animal dies, inspectors observe the entire slaughter process and will look at the carcass and all of its parts and pieces to make sure it was truly healthy and is safe to consume. They look at the head and lymph glands, the heart, lungs, liver and other internal organs. They make sure the carcass is clean and was not contaminated during the slaughter process. I have a blog post about all the steps in the slaughter process that help to make sure the carcass stays as clean as possible.

Once the slaughter process is complete, the inspector will declare each carcass as pass, retain, or condemn. Animals that need further diagnosis are held in a locked area of the plant.  They are “retained” for further testing. Any carcasses that are condemned are deemed inedible and removed from the food supply.

Carcasses that pass inspection are stamped with a purple, edible ink. This stamp will contain a number that corresponds with the plant where the animal was slaughtered. These are called ‘establishment numbers.’ Each USDA-inspected meat processing facility has a unique number given to them by USDA. These are for slaughter and processing plants. You can visit the establishment number page on the USDA website and find where a particular item was processed, or you can look up the numbers of plants by searching where they are located.

Inspection stamp
This picture came from Jenny Dewey Rohrich and
her blog at Chico Locker and Sausage.
 
Beyond slaughter, inspectors work in all types of meat plants to oversee the daily processes. They may work in the non-slaughter areas of a slaughter plant or in other types of meat plants that do not slaughter animals, such as sausage plants or grinding facilities. They watch all the aspects of production and work to insure that the meat is processed in a safe manner. They may check temperatures of meat or production rooms, make sure everything is stored properly, watch that employees follow all the food safety regulations, take samples of meat or food contact surfaces for pathogen testing, or check that all the food safety paperwork is filled out correctly.

Side note: Inspectors work for the US government and are paid with tax-payer dollars for their 40-hour week. If they work overtime, the companies have to pay for their hours. Many of them work in shifts just like the plant employees do.

A meat product has passed several levels of checking and rechecking to ensure that it was produced safely and labeled correctly before it reaches the consumer with its inspection stamp. Any product that has passed inspection and been stamped or labeled with the USDA inspection stamp is edible and fit for consumption. If it’s not, it failed.

There is no barely-edible or partially-passed meat under USDA inspection.

Here are a few more resources about meat inspection:

·         A video with Dr. Chris Raines about meat inspection

·         Facts and a history of Meat Inspection from Texas A&M University

·         A blog post about meat inspection from Chico Locker and Sausage Co, Chico, CA.
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The Mom at the Meat Counter is Expecting


As some of you may know, our family is expecting a new addition! Vallie will have a baby sister, due in mid-November. Everyone at our house is very excited about the new arrival, especially the big sister.
Vallie drew this picture of our family
after we told her the big news.

This is my second pregnancy. My first was pretty typical, I guess. I had some morning sickness for the first few months. I gained some weight. I fretted about everything. What to eat, what to drink, what medicine to take, what products to use. They painted the hallway in my office and the ladies I work with made me leave the building.

You know, when you are pregnant, that’s when you first realize the world of moms. All the great advice and experience that other moms are willing to share with you. It’s great to have friends and family that want to help and to know that they all want the best for you and your baby. But, just like everything else, you get a lot of conflicting information.

So, in true mom fashion, I thought I would share what I am doing, more specifically, what foods I avoid or take extra precautions with, to take care of my little Pumpkin (That’s what we call the baby. We called Vallie Pecan).

I am a meat scientist. I am not a Medical Doctor, and I want to say first that you should always talk with your doctor about diet and take your questions to him or her. Also, foodsafety.govhas a great check list of foods to avoid during pregnancy that would be good to check out.

Deli meats – Deli meats, like ham and bologna, and hotdogs are cooked and ready to eat from the store. But they are kept at refrigerated temperatures and typically not heated again before you eat them. Deli meats are dangerous because of Listeria, a bacteria that is particularly harmful to pregnant women and has been shown to cause miscarriages, still birth, and pre-term labor. Pregnant women are 10 times more likely to become infected with Listeria than the general population.

Unlike most bacteria, Listeriacan grow in cold temperatures, like those we store deli meats at in the refrigerator. Meat companies use lots of interventions to eliminate Listeria, but even if they keep it out, Listeria can be introduced to the package when it’s opened and handled in the fridge. 

What can be done? Completely eliminating deli meats and hotdogs may not be a problem for some women, but I have a Subway across the street from my office and I LOVE hotdogs, and sometimes it’s just impossible to avoid. If I must eat deli meats, I heat them up in some way. Either I stick them in the microwave until they steam or I boil them. Hotdogs are great on the grill or boiled, but they can be microwaved, too. When I eat at Subway, I have my sandwich toasted. Even though I don’t really want it that way, the toaster gets the meat really hot and steaming.


Some sushi I tried in Hawaii. I don't think this
had any raw fish in it.
FishI am normally not a big fish eater. I only recently tried sushi and sashimi. However, from now until November, I will stay away from raw fish. Raw fish could contain several  types of parasites and bacteria that would cause very serious problems in a pregnant woman.

As far as cooked fish goes, those from the top of the food chain like Shark, Mackerel, and Swordfish, I avoid completely. Those fish species potentially have high levels of mercurythat could cause birth defects.  I limit my intake of any type of fish to two meals a week or less and only one meal of albacore or ‘white’ tuna.  Tuna may also contain mercury. Other fish may contain low levels of mercury or other toxins that can hurt your baby.

I know that fish can be a great source of protein and omega-3 fatty acids, but I take a DHA vitamin supplement to help with brain and eye health in my baby.

Everything else

I love chicken salad and egg saladsandwiches, but I only eat them when they are made fresh. I wouldn’t buy them in a store or a restaurant, or eat them after a day in the fridge. They could potentially contain Listeria. (Ham and tuna salad would fall in this category, too.)

A comment on this post reminded me that the grilled chickenfound on salads in restaurants may also have been cooked in advance and served cold. Unless its cooked in the restaurant right before you eat it or its reheated, I would stay away from it. Just ask your waiter about it.
Raw eggs and the potential Salmonella that they may carry can be especially dangerous for pregnant women, so I make sure to cook my eggs thoroughly and I don’t eat raw cookie dough or lick the spoon when baking a cake or cookies. Some people make ice cream with raw eggs, and it’s not that time of year, but eggnog is sometimes made with raw eggs. You can buy pasteurized eggs at the store for your homemade ice cream or eggnog.

*9-4-13 Amendment* I just learned this weekend that Caesar salad may contain raw egg yolk, especially if it is prepared at a restaurant. So, last night at Carrabba's, I asked the waitress if there were raw eggs in my salad. She said that they were pasteurized! Store bought Caesar salad and dressings would be prepared with pasteurized eggs.*

Some soft cheeses such as Brie or Feta may contain Listeriaor E. coli if they are not prepared with pasteurized milk. You can check labels to make sure cheeses are made with pasteurized milk.

 I usually don’t drink unpasteurized milk or juiceanyway, but especially now. That means no raw milk.

Raw sprouts are not typically something I eat, but they have been linked with outbreaks of E. coli and Salmonella, so I will stay away from them completely for right now.

Not food, but important

Cat poop may contain a dangerous parasite that causes Toxoplasmosis, which can cause problems with pregnancy even abortion.  So, let someone else clean out the litter box and stay away from stray cats. Be sure to wash your hands after petting your cats.

Vallie recently adopted a turtle (Princess). Turtles can carry Salmonella, so I make sure to wash my hands thoroughly after touching Princess or anything inside her habitat. Be careful of any reptiles or amphibians.

We have cattle and spend lots of time at fairs and shows. Even healthy animals can carry bacteria that can make you sick, so I’m sure to wash my hands when we come inside from the barns. If you go to the fair or a petting zoo, be sure to wash your hands after you or your kids touch any of the animals.

 

In the mean time, I have been eating a lot more proteinlately. Seems I am just not satisfied without it. So my diet contains lots of egg and cheese sandwiches, lean beef steaks, hamburgers, and chicken.  Any type of food borne illness can be devastating for a pregnant woman and her baby. So, I’m extra careful to cook my hamburgers to 160° F, my poultry to 165°F, cook my eggs thoroughly and use a meat thermometer. I keep all the food safety rules (Clean, Cook, Chill and Separate) in mind when I’m working in the kitchen.

 

There are so many questions when you’re pregnant. I hope this post answers more questions than it generates, but if you have one, please let me know!
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Land of Plenty and Plenty is Wasted.



Janeal Stephens Yancey age 5
Me at Vallie's age. Living in bliss.
We live in a country of plenty. I was blessed to have been born into a family that never worried about hunger or where our next meal was coming from. As a kid, I’m sure I crossed paths with kids who didn’t know if there was going to be supper for them that night, but I was oblivious to their problems. I wish all children could live in the bliss of a childhood I had, but unfortunately, that is not the case.

In the US, 1 in 5 children are food insecure, meaning that they lack access to enough food to maintain a healthy lifestyle. I look at my daughter and it breaks my heart to think about the parents in my neighborhood who don’t have the means to provide enough food for their children.

Globally, the numbers are even grimmer. Hunger is the #1 risk of health in the world. More people die from hunger than AIDS, malaria, and tuberculosis, combined. Every 7 seconds, somewhere in the world, a child dies from malnutrition. I could go on and on about hunger, but that is not the topic of this post.

By the year 2050, it is estimated that the global population will rise to somewhere between 9 and 10 billion people. As people live longer and more enriched lives, more people will enter the middle class and will demand more food. It is estimated that the world will need to produce 100% more food than we do today to feed those people. We are already using most of the land and resources that we have for food production, so most of that increase in food production (about 70%) will have to come from finding ways to produce food more efficiently.

Food may become a scarcity.

It is estimated that one third of the food produced today in the world is wasted. That is about 1.3 billion tons of edible food wasted or lost every year.

Last summer I attended a conference and a whole session was devoted to food waste. Three speakers from the meat industry presented some really eye-opening facts about food waste and what can be done about it. They included Dr. Brian Smith from Hawkins, Inc., Dr. Brad Morgan from Pfizer Animal Heath (now Zoetis), and Dr. Benjy Mikel from Mississippi State University. I wanted to share some of their information in a post.

In developing countries, edible food is lost mostly during the early and middle stages of food production, largely due to corruption and lack of infrastructure. The challenges in those countries are in getting the food to hungry people in a wholesome manner. Consumers in the developing world waste very little of the food that reaches them.

In developed countries (USA, western Europe), food is largely wasted at the consumption stage. Tons and tons of food in these countries is discarded even if it is still wholesome and edible.



Cooper siblings
My grandmother (in pink) with some of
her brothers and sister. Part of the
Greatest Generation, they did not waste food.
In the USA, food waste has increased 50% since 1974. That doesn’t surprise me when I think about my parents’ and grandparents’ attitudes about food waste compared to those of my generation. My grandmother was the youngest of 14 children and was born in the first year of the Great Depression. Do you think she wasted food? No way.

A few more facts about American food waste:

·         People in the USA waste approximately 1,400 kcal/person/day

·         3,000 lbs of food is wasted every second in America, enough to feed 650 Americans

·         50% of leafy vegetables are wasted

·         33% of bread is wasted

·         12% of meat is wasted

·         22% of vegetables are wasted

 

The US could save roughly 2% of its total energy consumption in one year if we stopped wasting food. That’s roughly equivalent to 300 million barrels of oil.

Spending on food
In developed countries, we waste food because we can afford to. In my grandparent’s time, they didn’t throw out food because it wasn’t as cheap and accessible as it is today. In the US, only about 6.9% of our disposable income goes toward food. In China, they spend 32.9% of their disposable incomes on food, in Brazil, 24.7%. Some countries are spending over 40% of their disposable income on food.

If we were spending 6 or 7 times as much on our food, we would probably be much less likely to waste it, but increasing the cost of food in this country is not the answer. When you look at individual food stuffs, you see that cheap foods, such as cereals, have much higher total waste and much more waste at the consumer level than more expensive foods like oilseeds and meat. You wouldn’t just forget about those $30 steaks you bought and let them go bad in the fridge, but a $3 box of cereal is more easily forgotten. Of course, shelf life plays a big role in food waste, too. Dairy products are overwhelmingly wasted at the consumer level. I can’t count the times I’ve poured 1/3 to ½ of my gallon of milk down the drain because it spoiled before we drank it.

Not only do we lose resources that were used to produce food that was eventually wasted, wasted food creates another problem in that all once-food, now garbage must be transported and disposed of somewhere. Food waste in landfills contributes to methane production and greenhouse gas emissions. According to a story by NPR, food accounts for 20% of the waste created in New York City. It costs $100 million per year to haul it away.

What can be done?

Dr. Mikel told us that the world produces enough food to feed everyone, even the 9 or 10 billion people that will be here in 2050. We can work through programs like Heifer International and USAID to help people in the developing countries to have access to enough wholesome food.

AND, there are lots of ways to change our habits in this country and be conscious about how much food we are wasting.

·         Controlling portions and minimizing food waste at home is the first step.

·         Make a shopping list based on what you ate since you went to the store last.

·         Know how much you can eat at restaurants and don’t be afraid to share a meal. In the US, we tend to control our intake and overeating by leaving food on the plate.

·         Make it a habit for small kids to share a meal, either with you or each other. (This has been a new challenge for Vallie. She is very opinionated about her meals.)

·         Understand use-by and expiration dates. Most of the time these dates are just about food quality and not food safety, meaning that the food may lose a little taste, but it is still safe to eat. (For meat and dairy items, I would still stick close to the freeze-by dates.)

·         Do some research on proper handling and storage times for perishable foods. The internet is full of good advice.

What is being done on a corporate level?

ARAMARK – a company that supplies meals to students in dining halls has eliminated trays from its dining halls on several campuses. Remember that students pay to eat at dining halls by the meal, not by the food item, so there is not a financial incentive to limit the food they pick up. When they were not provided trays, students picked up less food. They were probably still free to go back for seconds. Sounds like a small change, but at the University of Alabama, they saved 6,000 pounds of solid waste per week by eliminating trays. ARAMARK has implemented the program at 300 universities and saved over 15 million pounds of food waste. They also saved water and energy by not washing all those trays.

TESCO– a grocery store chain in the UK has taken several steps to help reduce food waste. They changed the buy-one-get-one-free coupons to a buy-one-get-one-free next time coupon. Same savings for the consumer, less likelihood of food being wasted. They have also implemented a ‘fresh indicator’ label on some of its food products to help consumers know when the food is ok to consume. This label is based on time, temperature, when the food was opened, and several factors and lets the consumer know whether the food is fresh or not based on a traffic light label of green, yellow, or red.

Some countries are taking an active role in helping to reduce food waste.

·         South Australia has included food waste as a big part of their Zero Waste SA program.

·         The United Kingdom has website to help consumers control food waste called lovefoodhatewaste.comas part of their Waste & Resources Action Program (WRAP)

·         South Korea is the world leader in lowering food waste. They accomplished this by taxing people for food waste. Consumers are required to pay a fee for food waste. This measure has reduced food waste by 20% and saved $4.3 billion in US dollars.

 

When we think about food waste on a global scale and we see figures like 1.3 billion pounds of food wasted, it seems overwhelming.

When I open my fridge and see forgotten leftovers, a wilted bag of salad, and expired milk, I feel like a failure.

I am trying to approach food waste like I do any bad habit. Little by little, I try to get better.  Some days, I will falter, but tomorrow, I will try to be better. Just being conscious of the issue will be a big help.

What are some other steps we could take to waste less food?

 

I have a few more great links and figures:

My friend, Dr. Jude Capper, of Bovidivawrote a great post just yesterday on this same topic. Her insight is great.

The Food Network did a great special on Food Waste called The Big Waste. It is definitely worth watching!

Jonathon Bloom wrote a book called American Wasteland. His website is full of great links.

I thought several of the figures from Dr. Mikel’s talk about where food is wasted were very informative, so I’ve included them below:

Food waste by countryFood waste by country and point of loss
Fish and seafood waste by country
Dairy waste by country
 
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What Temple Grandin wants the world to know: How clean is the slaughter plant?


One of the keynote speakers at a meeting I attended last month was Dr. Temple Grandin, world renowned animal welfare expert. If you haven’t heard, Dr. Grandin's story (frankly I don’t know where you’ve been hiding). She uses her unique perspective as a person with autism to help the livestock industry better understand animal welfare. Her life story has been made into an HBO movie.

Dr. Temple Grandin's bookDr. Grandin spoke for over an hour and gave us lots of advice, one piece of which was to tell more of our story in the meat industry. She said that consumers want to know basically two things about their meat:


1. How did you kill it?

2. Is it clean?

I think Dr. Grandin does a great job of addressing question 1 in the beef and pork slaughter videos she made with the American Meat Institute. I will warn you that these videos are graphic, but they are definitely worth watching if you have questions about animal welfare in slaughter plants.

Dr. Grandin encouraged us to share what we know as meat scientists about the answer to question 2. I really felt like she was talking directly to me.

The week before my meeting, I was part of a research team that collected some samples in a beef slaughter plant in Arkansas City, Kansas. (Since I posted this, the plant I visited, Creekstone Farms was featured in a story by the New York Times. Check it out and be sure to look for the pictures from inside the plant.)  As I was watching the process, I found myself in awe of the amazing number of steps that were taken on each and every animal to keep the meat clean. I have spent time in countless slaughter plants, and I have seen these steps in action. When I eat meat and when I feed it to my family, I know that the meat is safe and wholesome because I’ve seen what is done. I’ve learned about it in class. I’ve visited with the researchers who validated the steps. But, to stand and watch it all in action is awe-inspiring.

One of the most amazing facts about these slaughter facilities is how fast they operate. Some may operate as fast as 300 to 400 cattle per hour. The plant I worked in last month operated at about half that speed, but even at the slower speed, that means a new beef carcass rolls past every 24 seconds. If you watch Dr. Grandin’s videos, you can get an idea of how fast the carcasses move through the plant. Another great video to watch is from the Oprah Winfrey show. Reporter, Lisa Ling, toured a beef slaughter plant in Colorado. You can see several of the steps to transform a steer into a beef carcass and eventually, ground beef.

So, these animals are moving through the plant at pretty fast rates, and they roll on a sort of disassembly line past dozens of workers. Each of these workers has a specific job to do. The first few steps in the process have to do with humanely stunning and bleeding the animal and hanging up its carcass on the rail.

Then the disassembly begins.


Skinning a carcass
Skinning a carcass
(It is hard to get permission to take
photos in a slaughter plant. These pics
are courtesy of my friends at Texas Tech
from a plant in Latin America. The process
is pretty much the same as the US.)
Removing the skin. The hide (skin) must be removed. Some plants will wash the animal’s hide to help lower the dirt and bacteria on it, but all plants have to treat the outside of skin as dirty and the meat as clean. Dirty and clean are not allowed to touch. Most of the employees involved in this process will make a few quick cuts with their knives to remove part of the skin from the carcass as it goes by, and then the carcass rolls on to the next employee. When they are cutting the skin, their knives may get dirty. After they make their cuts on each carcass, the employees will wash their gloves and dip their knives into a sterilizer bath containing 180°F water before the next carcass comes to them. That way each carcass is processed using a clean knife.

I would say that the workers spend as much time cleaning themselves and their equipment as they do actually cutting on the carcasses.


Removing the internal organs - Eviscerating
Removing the internal organs.
He is not on a moving conveyor,
but you can see how clean his
boots and aprons need to be.
Removing the internal organs. In the videos, you may have seen the workers removing the stomachs and internal organs from the carcasses. These workers are some of the most highly skilled in the plant. This is a very important job because the contents of the stomach and the intestines can be just as dirty as the outside of the hide, and one slip of the knife can result in the contents of the stomach or intestines spilling on the carcass. If that happens, all the meat with gut contents on it must be trimmed away and sent to inedible products. Because this job takes more time and skill, there are several workers doing the same job at once. They actually stand on a big conveyor belt and travel down the line with the carcasses. You may have noticed that the guts and organs are in very close contact with the workers boots and aprons. Once they are finished with a carcass, they will walk back up the line to their next carcass and in the plant I recently observed, they walked through a foot bath with 180°F water and wash their aprons, gloves and knives. So they are essentially sanitizing themselves every few seconds all day long.

All the little details. You may have noticed in the videos that large pieces of equipment are used to remove the feet and huge saws that split the carcasses. Those are also sterilized in 180°F water between carcasses. The tail is often wrapped in a plastic bag to keep it from touching the meat. The large machine that removes the hide is constantly being washed with 180°F water. Places on the carcass where the initial cuts were made are the most susceptible to contamination, so the plants have a steam vacuum machine to sterilize those areas and vacuum any possible contaminants away.

Final carcass prep. The last step in the slaughter process is a final cleaning of the entire carcass. It is actually passed through a steam tunnel or a wash cabinet to kill bacteria that may have found their way onto the carcass. Some plants spray the carcasses with an organic acid rinse to kill bacteria on the surface. Then, the carcass is moved to a very cold room (called the hot box because the carcasses are hot when they go in there) with high air velocity to chill it as fast as possible. It is actually below freezing temperature in the hot box because meat freezes at 28°F. The cold temperatures control the growth of bacteria.

Meatingplace.com has a great spotlight of Greater Omaha Packing and the steps they take to ensure the meat is as clean as possible.

Cleaning the slaughter floor. Large slaughter plants may operate as many as 16 to 18 hours per day (two 8-hour shifts). At the end of the work day, the slaughter floor is usually a pretty dirty place. That’s when the clean-up crew comes in. Each and every night, a third shift of workers will come to the plant and clean the entire place from top to bottom. Every piece of equipment, every surface, every knife, even the floors and the walls are cleaned with soap and 180°F water and sanitized. Every day. Before operations begin the next day, quality control workers will inspect and swab areas of the kill floor to ensure that the cleaning was thorough. USDA inspectors also evaluate the cleanliness of the facility prior to start up. Similar procedures are used to clean the rooms in the plant where the carcasses are cut up, too.

If you ever have the chance to visit a slaughter facility, beef, pork, or lamb, take a few minutes to notice all the steps and procedures that workers use to help to ensure that the meat is processed as safely and cleanly as possible. It is really awe-inspiring. I learn something new every time I visit a facility.
I’m sure this post has generated lots of questions, please feel free to ask. If I don’t know the answer, I’ll find someone that does.

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